Thanks to our member Panicos based in Limassol for these ‘before and after’ pictures of his Iroquois MK2, Kalypso.
Also, please take a look at his Youtube videos of Kalypso.


This Post courtesy of Jim Barden. Many again thanks Jim…
While in Catalina [three years ago] I dove MARTES to see how the new bottom was holding up from the previous work while on the hard. To my surprise there were 5 inches missing off of the starboard rudder! This must have happened while surfing swells on the way down from San Francisco to LA. Maybe that is why I felt she was not as responsive after traveling halfway down the California coast in 2007. I had her hauled in.
June, 2007 and spent six days rebuilding the rudders and reinforcing the board cases. The photos show the condition of not only the missing rudder piece, but also the “good” port rudder which was water logged, worm-filled and ready to split apart as well.
Sailcraft had designed their rudders out of solid teak wood using eight 2.5″x2″ vertical teak boards overlayed by three eights inch plywood fastened together using bronze screws, which after years in salt water looked more like bronze nails. I am sure there was an adhesive which bonded the T&G teak boards together at one time, but it was long gone by the time I took these apart. I could pull off what was left of the veneered plywood with two fingers. Once the plywood was removed it then exposed little white worms living in the cavities. Ugh! I now realized I needed to do something about this which would require some major renovations.
So I did it right and tossed what I had in the trash. I rebuilt my rudders from new, using marine grade 1/2″ plywood fastened together using zinc screws every two inches on center. Each of the four 1/2″ plywood laminates was glued together using an epoxy adhesive held tight by wood clamps overnight. I also used 12″ Stainless Steel bolts to attach the plywood rudders through the stainless steel horizontal straps, which were originally welded onto the rudder posts. Now I will have a stronger rudder! Oh, and I added four more inches in length, giving each rudder a new length of 24″, from the original 20″. I am not an engineer, but I had read a ton of material about rudders and this seemed to be the right thing to do. The result? I could not have been be happier. If these last another 31 years I will be pleased.

Separation of the original 8″ sections comprising the teak board rudders.

Plywood was like pulling splinters apart. I abandoned the idea of rebuilding these using the original teak panels. They were beautifully crafted, but did not last subjected to salt water and stress.

Not much was left of the rudders when taken apart.

The teak skegs were the same problem as the rudders, but its teak was still in good shape because it was overlaid with fiber-glass at one time. I re-fiberglassed these and set four 2″x 12″ stainless steel flat bars across the laminates for added strength.

It was amazing that these lasted as long as they did. MARTES had sat for a long time in the northern San Francisan bay and I believe this, along with a build up of marine growth had added to its deterioration. The old saying of “Use it or lose it” sure applied here.

Two 2″x12″ stainless steel straps were welded to the rudder post.

The skegs were soaked with water and had to dry out with a fan for three days. There was no horizontal attachment for the vertical 2x rudder supports, so the 2x’s were loose and could be easily moved by hand. I installed a Stainless steel 10 inch lag screw and an 8 inch SS lag screw through each skeg to hold the 2″x2″ teak boards together. Afterwards I fiber glassed the entire stern support before adding a two-part primer and three coats of bottom paint.

This shows the final ply of the four laminated 1/2″ plys with the bolt throughs in place. The outer edge along the SS rudder post was magically performed along with lots of fairy dust and a west epoxy system.

These were shaped and sanded to the contour of the past rudders. This is the first of the three layers of fiberglass overlay.

The first of many laminating resin applications. The sanding, fairing and re glassing was exhaustive.

The finished product.

The faired out and reinforced rudder posts with new gudgeon pins and bolt attachments ready to be installed.

It “almost” fit perfectly. After removal and refitting (about four times) I was able to fit the re-contoured rudders in place.

The rudders are four inches longer and boy what a difference they make in reverse as well as reduce the over-steering with the autopilot on more turbulent seas. I will know in a few years if what I re-engineered had worked and if it put too much of a strain on the rudder posts.
UPDATE: This was written for my Log/Journal and it has been three years since then actively sailing MARTES. I recommend for Mk2a owners to haul and check their original rudders for separation as I had. I welcome all comments and suggestions. Fair winds.
Jim Barden
MARTES
Iroquois 32 Mark 2a
Marina del Rey, Ca.
Hull 274
(From Martin Corrick)
The Iroquois Mark 2A (my boat, Ambler, dates from 1971) was originally built with longer stern lockers containing two petrol engines with outdrives set into the transoms. Whether any of the boats still have this layout I don’t know, but Ambler’s engines were removed long ago (though not the twin fuel tanks, which are built into the crossbeam behind the cockpit).
Ambler is now powered with the ubiquitous Yamaha 9.9 high thrust outboard, and when I bought her she was steered by twin rudders mounted on large skegs under the hulls, placed something like a metre forward of the transoms. These rudders were abysmally ineffective, even when I had made improvements to the wheel-and-cable steering system, so I decided to replace them with transom-mounted rudders with long tillers.
Looking for ideas, I first scoured the area where I sail (the Solent, on the UK south coast) for other Iroquois, and found only one other boat with underhung rudders (Antares, now being rebuilt with great care and skill). I was surprised to see that her rudders were mounted much further aft than mine – I guess she never had the inboard engines, but had retained the longer sterns. The majority of the Iroquois I found had transom rudders, mostly the kick-up dinghy type, though one or two had the blades sliding vertically in a hinged rudder box. Most of these boats were Mark 1s with raked sterns. While these sterns look attractive, the heavily raked rudders are not very efficient – as well as turning the boat, such rudders will tend to depress the sterns, creating drag and increasing the rudder loads.
Ambler’s sterns are raked the other way – aft at the top – and I decided to fit new rudder posts which would bring the rudder hinge line vertical for maximum efficiency. The rudders would be surrounded with new ‘sugar scoop’ sterns to improve the water flow from the transom and enhance the look of the boat.
The following picture shows one of the new rudder stocks fitted temporarily in position on a new wooden rudder post which is bolted through the transom and bonded with epoxy fillets. The old rudder shaft, yet to be removed, is visible in its supporting tube inside the locker. The outer skin of the sugar scoop was moulded on a former consisting of a piece of perspex wrapped under the stern and secured with ropes around the hull. It was reinforced with epoxy fillets, and later a foam-cored reinforcement was added along the after edge.
My next post will show how the new rudder stocks and blades look when mounted on the transoms.
Jim Barden has kindly submitted a further two excellent technical articles about board case and rudder repairs. All of this work was conducted over a 4 year period. Here is the first:
From the log of Martes…
THE BOARD CASEMENT EDGES:
I did what Rod Downing suggested to do with the board cases to reinforce them at each end. Instead of a round fiberglass mat I made them rectangular. Ever try to cut and laminate wet fiberglass as a circle? It is impossible for the threads come apart when trying to resin them in place with a squeegee. So I bonded them on to an overlapping pattern which should give the more strength than what Mr. Downing had proposed.
First it took a lot of grinding to get down to the last fiberglass layer. Then building it back up using alternating fiberglass cloth. I used four layers of new cloth, sanding each one to a smooth finish, cleaning each with acetone before applying the next layer.
This, of course, was done to each side of the board cases on each hull. I took a rubber mallet to test the new re-enforced areas to try to create a stress rack, but it was solid. Only the sea and God knows if it will work when it needs to !
Jim Barden
MARTES
Iroquois 32 Mark 2a
Marina del Rey, Ca.
Hull # 274
This is an excellent technical Post kindly submitted by Jim Barden. There are many photos, so please be patient if the page takes a few seconds to load.
After going on the hard in the work yard, I hauled each board out of their slot using my the mast winch and halyard (both boards came out quite easily since they were already detached from their pivot pins. Good thing!).
Here is what I did:
The worn area above allowed the pivot pin to work its way out of the 3/4″ pivot hole. The problem would be a reocurring problem if all I did was to refiberglass the area before reinstallation.
I had a bronze bushing fabricated and then glassed it over. This required a 1.25″x1/4″ seat routed into the plywood as a guide for the new bushing to sit in.

It took time to get the right tight fit, only an ant would appreciate.
I ground down the surrounding fiberglass and refiberglassed the both sides with the new bushing in place.
After this came was the finish sanding, painting and finishing. But this was not the hard part…
My original pins had sheared off at the base of the mounting bracket. YOu can imagine the force it would take to shear a 3/4″ pin from a forged 3″ square mounting bracket. Over time and with the board dropped to its lowest position along with the added pressure of several beam-sea voyages, the pin gave way. So, I knew I had to consider a new type of attachment, least I would have to repeat this process again.
There is an IOA drawing provided of a re-enforced pivot pin bracket which is excellent and I highly recommend. The sides of the pin had gussets added for the strength it requires.
I had the new pivot brackets made up in the boat yard I was at. The drawing looks a lot neater than the actual piece I had fabricated in bronze, but it worked well.The welder must have got his apprenticeship at Ben’s Tow Shop, for he was certainly not neat. But, since this is buried in the lower forward cabinets no one uses or views, I did not mind. Getting the new holes to line up with the original factory bolts (embedded into the fiberglass) was not easy and took some time.
I did away with the pin’s “tapered to give lead in…” for I wanted a tight fit on the sleeve to pivot pin connection; something which would not wear both the sleeve and pin again. This caused me the most challenging and difficult installation of my life! [Two paragraphs and two photos further ahead].
It all looked so precise and easy before the actual installation.
Would I do anything differently if given the chance? Maybe I would have added the suggested taper on the pivot pin, but now that this project is complete, I am glad I took the time (and patience?) to have a tighter fit. It took two Mexicans holding the board above deck while I held a walkie talkie below deck and cramped into the incredibly tight space as I explained which direction to maneuver the pin to fit the bushing. A tapered pin would have helped align the two during installation, but as I mentioned, it would be at the sacrifice of a tight fit. The process of alignment took over two hours each and something I was elated (and exhausted from) when completed. The sealant used is a 3M product found here in the states. It says it is guaranteed in any condition for life, and if that means “my life” then it should last twenty years or so, for I do not wish to do this during again during my lifetime!
I had discussed the board pin bracket installation with several IOA members. Bernie suggested he would fabricate and mount the pin to extend to the outer hull with another bracketed end so that there would be an enclosed pin at both ends. I had considered this, but if the board were to hit a solid object and something were to have to “give”, I would rather it broke off at the board’s pivot pin, rather than tear out the outer hull. As it is, the pin is very tight with little or no clearance to the inside of the outer hull, and achieves its strength from the original factory mounting bolts. In my case previously it was not the bolts which failed, but the pin itself. Reinforcing the bracket, yet leaving the attachment using the original design was what I had considered.
I am sure there are many thoughts on how to redo the pins and brackets and this is just one of them. I would like to hear from our members about what had worked for them. I don’t envy the person who has to do this repair, but once it is done it will give you a new confidence sailing your Iroquois in any condition.
Jim Barden.
Catsailor from Norway needs our help
(he sent this Post via post2iroquois@gmail.com).
I am a New member in IOA – Catsailor – a Norwegian citizen and just bought a catamaran in Norway.
I am also a owner of a Fountaine Belize 43 which go in charter in the Med.
I need a sailboat in Norway and i like this one.

It looks like something from Mc Alpine Downey, maybe somebody can help me to idenify ?
This Cat is home made of a guy who came from Netherland and live in Norway. Work on shipyards in Norway.
I have no complete history, but work is started in the eighties.
She is not finished, but i have started my work. Some interior is not done yet.
When i read on your forum, about keep the vessel light, i start worry.
My cat is about 4 Tons !!! include 2 X heavy Norwegian Sabb 10 Hp 1 sylinder diesel. Can she sail at all ?
Mast is 11 meters from top of roof.
10 meter long
4 meter wide
Is this boat close to Iroqouis or Apache or Comanche or Cherokee ??
Other pictures:
If you can help, please leave a comment.
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